IMPORTANT : Before looking at Contact-Force and Contact-Stress...

When you want to analyze Cam-Force and Contact-Stress, it is important that the model represents the machine correctly.

Even if the kinematics are correct, you may still need to reconfigure how to transmit the forces from the drive to the payload of the model.

See How to configure the model for Payload Analysis.


'Payload' is the superposition (addition) of the different types of force that act between the cam and cam-follower.

'Payload Signature' is the payload plotted over one machine cycle or cam rotation.

Each 'Payload Type' has a function of machine-angle and of machine-speed.

Payload Signature Types

 

Payload Type

Example

CamForce-constant

Constant Load

Gravity, Friction*, Spring Pre-load.

CamForce-ProportionalPosition

Load Proportional to Cam-Follower Displacement

Spring Force

CamForce-ProportionalVelocity

Load Proportional to Cam-Follower Velocity.

Viscosity, Air-Cylinder

CamForce-ProportionalAcceleration

Load Proportional to Cam-Follower Acceleration

Inertia Forces

 

CamForce-ProportionalSpecial

Load as a 'Special Function'

'Power' stroke of an Engine

Note: * Friction-force is a function of the contact force, and, thus, it is not necessarily a constant value. Friction-forces are actually very difficult to calculate correctly. Thus, it is modelled as a 'Constant-Force' opposite to the direction of motion.

Importance of Machine Speed

In the case of the example below, the payload is a superposition of three load types:

Constant Force (Green), for example a Gravity, Air-Cylinder Spring-Preload
Displacement Force (Blue), for example a Spring Force
Acceleration Force (Magenta), for example an Inertia Force
Cam forces at 'Low Speed'.

Cam forces at 'Low Speed'.

When we plot the force over one machine cycle, but at two different machine speeds:

Low-Speed:

Maximum payload is at the maximum displacement of the spring and cam-follower1s
The acceleration force is low.

High-Speed:

Maximum payload is at the large positive acceleration2s .
Minimum payload is a force that is less than 0N 3s at the large, negative acceleration [deceleration].

Note: The X–axis of the graph is 'Machine-Angle' not 'time'.

The actual time duration of the X–axis is less for the high-speed graph.

Cam loads at 'High Speed'.

Cam loads at 'High Speed'.

Tutorial and Reference Help Files for MechDesigner and MotionDesigner 13.2 + © Machine, Mechanism, Motion and Cam Design Software by PSMotion Ltd