Why add a Pulley?

The motion of a Pulley is related to the motion of a Belt.

Either the 'Pulley moves the Belt' or the 'Belt moves the Pulley'.

There is a maximum of one 'Pulley that to drive a Belt'.

You can add any number of 'Pulleys that are driven y a Belt'.


Use the Pulley dialog-box to edit the Pulley parameters.

Pulleys and 'Kinematic Properties'.

After 'Add-Pulley', a rotating-part becomes a Pulley.

The Pulley is a:

DriveR-Pulley: [or Driving Pulley] Add a Pulley to a Green rotating Part. MechDesigner calculates the Linear Velocity of the Belt from the Angular Velocity of the Pulley.

or a:

DriveN-Pulley: Add a Pulley to a Blue rotating Part. MechDesigner calculates the Angular Velocity of the Pulley from the Linear Velocity of the Belt.

Add Pulley

Add Pulley icon

Kinematic Elements Toolbar : Add Pulley

Menu:

Add menu > Mechanism sub-menu > Add Pulley

Dialog:

Pulley dialog-box

ADD PULLEY - COMMAND-MANAGER

Command-Manager: Add Pulley

Command-Manager: Add Pulley

To add a DriveR-Pulley or a DriveN-Pulley.

Elements that must be in the model before you can use this command:

[#1] A Pin-Joint that joins a Part to the centre of arc on the sketch-path that defines the Belt's Path.
[#2] A Motion-Path FB linked to the sketch-path. This gives a Motion-Point on the sketch-path.
[#3] A dimension that defines the Radius of an Arc, that will becomes the Radius of the Pulley.
[#4] A Part, that is joined with the Pin-Joint[#1] to the centre-Point of each Arc

Note: The sketch-path of a Belt may be closed or open. It is usually closed.

MODEL PREPARATION

GA-AddPulley-sketch-loop

PART-EDITOR

Edit the Base-Part or an Added-Part.

Add a sketch-path [or sketch-loop] to represent the path of the Belt - made with Lines and Arcs.
Each Arc must have a dimension.

DRIVER-PULLEY - OR DRIVEN-PULLEY?

There is only one DriveR-Pulley. Only one Rotating-Part can be a DriveR-Pulley.

The sketch in the Part for the Driven-Part might need a Line from the centre of the arc, only if the Driven-Pulley is a Rocker [Motion-Part].

GA-AddPulley-Prep1

DRIVER-PULLEY is a ROCKER in the BASE-PART

Only if the DriveR-Pulley Part is a Rocker [Motion-Part]:

1.Edit the Base-Part
2.Add a Line2s, or CAD-Line
3.Merge the start-Point of the Line with the centre-Point3s of the Arc1s-red

DRIVER PULLEY is a Rocker in an ADDED-PART

Only if the DriveR-Pulley Part is a Rocker [Motion-Part]:

1.Edit the Part with the sketch-path
2.Add a new Line9s or CAD-Line in Part-Editor
3.Make the new Line9s co-linear with the CAD-Line along the centre of the Part.
4.Merge the start-Point of the new Line with the centre-Point of the Arc.

Do NOT use the start-Point of the CAD-Line given with the Added-Part.


GA-AddPulley-Prep2

GA-AddPulley-AddMotionPath

MECHANISM-EDITOR

1.Click Add a Motion-Path FB7s .
2.Click a sketch-element that is the sketch-loop of the Belt.

A Motion-Point is now at the start-Point of the sketch-element

DRIVER PULLEY PART

3.Add a rotating Part that is joined to the centre-Point of the Arc.
A Rocker or a different kinematically-defined rotating-Part5s.

GA-AddPulley-Prep3

The Prepared Model for a DriveR Pulley is to the left. The four elements are:

1s-red the Pin-Joint

2s The Motion-Path FB

3s The Radius of the Arc [added to the Arc in the Part-Editor]

4s The kinematically-defined rotating Part - the DriveR-Pulley

The rotational motion of the DriveR-Pulley gives the velocity to the Motion-Point(s) along the sketch-loop.

GA-AddPulley-Prep4

DRIVER-PULLEY PART

DriveN-Pulleys rotate with a peripheral speed given by the Belt.

Elements in the Mechanism-Editor

1s-red The Pin-Joint

2s The Motion-Path [not shown: there is only one Motion-Path FB for one Belt

3s The Radius of the Arc [added to the Arc in the Part-Editor]

4s The rotating Part that is a Free-Part - a DriveN-Pulley

DO ADD PULLEY FOR EACH PULLEY IN A BELT

CM-AddPulley-1

Click Add Pulley in the Kinematic elements toolbar

1.Click the Pin-Joint at the centre of the Rotating-Part* and Arc
2.Click the Motion-Path FB7s that gives the Motion-Point8s that moves along the Arc
3.Click the dimension4s given to the radius of the Arc when the Part-Editor opens
4.Click the Rotating-Part*5s joined with the Pin-Joint6s at the centre of the Arc1s-red
5.Click OK in the Command-Manager

* Rotating Part:

A Rocker for a DriveR-Pulley,

Free-Part for DriveN-Pulleys,

or the Base-Part if the Pulley is fixed to the Frame.

GA-AddPulley-DriveNPulley

Result:

MechDesigner:

Adds a Pulley schematic to the graphic-area.
The Radius of the Arc ÷ Pulley Pitch Circle Diameter changes to give an integer number-of-teeth.
The Radius of the Arc becomes 'Read-Only' in the Part-Editor.
Use the Pulley dialog-box to edit the number-of-teeth.

Video:

How to...

Full Video of Add Pulley and Belt

Add sketch-elements, Add Rocker, Add Motion-Path FB, Add a Pulley, Add DriveN-Pulley.

Notes:

Physical Design Parameters

We do not use a database to make sure the Belt Tooth-Pitch, Belt-Length, Minimum number of Pulley-Teeth are available in sales literature. You must enter these values.

Length of the Belt

Usually, you want the belt to have an integer number-of-teeth. To edit he length of the belt to give a specified 'Belt Length' edit the Motion Path FB. In it, you can give a 'target belt length' and select a dimension in the sketch-loop to be a driven dimension to make the total length of the sketch-loop/belt give an integer number-of-teeth.

Minimum Number-of-Teeth on a Pulley

You must make sure the Number-of-Teeth parameter in each Pulley > minimum practical number-of-teeth. Typically, it is 10 teeth.

KT-Pulley-Rocker

Kinematics-Tree: DriveN-Pulley

The Kinematics-Tree adds a Pulley-Rocker Kinematic-Element for each DriveN-Pulley you add to the model.
The Pulley-Rocker has a Pin-Joint, a Part, and the Path-Joint [Motion-Path]

DriveR-Pulley

This is a kinematically-defined Part (a Rocker or one of two Parts with a Pin-Joint in a Dyad)

Tutorial and Reference Help Files for MechDesigner and MotionDesigner 13.2 + © Machine, Mechanism, Motion and Cam Design Software by PSMotion Ltd