Geometric-Analysis: Cam-Size

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Geometric-Analysis: Cam-Size

Cam Size

Terminology

Term :

Definition

Base Circle :

The diameter of the smallest circle that is tangent to the Cam-Profile.

Prime-Circle :

The diameter of the smallest circle that is tangent to the Pitch-Curve.

Cam Lift (STROKE) :

The difference between the Prime-Circle and the maximum radius of the Pitch-Curve.

Advantages of a small Cam.

A small cam:

decreases required space

decreases manufacturing cost - however, an extremely small cam can also increase manufacturing costs

decreases inertia to help rapid starting and emergency stopping

decreases out-of-balance force (if the Cam is not balanced)

decreases Follower-Roller RPM - assuming the same roller is used for the smaller cam.

Disadvantages of a small Cam.

A small cam:

decreases the flywheel effect - a flywheel helps to rotate the cam-shaft with a constant angular velocity.

may increase pressure angle and decrease the radius of curvature which will also increase Hertzian Contact-Stress.

Cam Size and the Measurement-Dimension FB

Measuremnt FBs to measure the Base-Circle, Prime-Circle, and Cam-Lift.

Measuremnt FBs to measure the Base-Circle, Prime-Circle, and Cam-Lift.

Use a Measurement FB to measure the basic dimensions of a Cam-Profile,

1.Click Kinematic FB toolbar > Measurement FB

2.Click Filters toolbar > Filter Points

Basic Circle

The minimum radius from the center of the Cam-Shaft to the contact between the Cam-Profile and the Follower-Roller.

3.Click the contact Point between the Follower-Roller and the Cam-Profile.

4.Click a Point at the center of the Cam-Shaft

When the Measurement is a minimum - you have found the radius of the Base-Circle.

Cam Lift

The difference between the minimum and maximum values given by the Measurement FB is the Cam-Lift (also called its Stroke)

Prime-Circle (also called the Reference Circle)

The radius of the Prime-Circle is the minimum radius from the center of the Cam-Shaft to the center of the Follower-Roller.

1.Click a Point at the center of the Cam-Shaft and a Point at the center of the Follower-Roller.