Motion-Law-Characteristics/Coefficients

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Motion-Law-Characteristics/Coefficients

MOTION-LAWS COEFFICIENTS

Use Motion-Law Coefficients DE: Kennwert to compare motions that you design with the Traditional Motion-Laws.

Motion-Law Coefficients

Velocity Coefficient

Acceleration Coefficient

Jerk Coefficient

The Motion-Law Coefficients are the maximum motion-values for the motion-derivative when the motion has a:

Motion Period,

AND

Output Displacement,

Actual Maximum Velocity, Acceleration, and Jerk

You can use the Motion-Law Coefficients to calculate the actual maximum velocity, acceleration, and jerk if you know the Actual Displacement ( ) and the Actual Period ( ) of the Motion:

Actual Maximum Velocity =

 

Actual Maximum Acceleration =

 

Actual Maximum Jerk =

 

Torque Coefficients

Output Torque Coefficient - E.g. the torque rotating the swinging arm of a Follower

Output Torque Coefficient considers the dynamic-response of an inertial load. It is the ratio between the maximum acceleration of the dynamic-response and the maximum acceleration of the command.

Input Torque Coefficient - E.g. the torque needed by Motor to drive the Cam-Shaft

Also (e.g. Sankyo, Heinz):


of the motion-law that you apply to the segment.

The maximum torque is important. The rate-of-change of torque at crossover from acceleration to deceleration is more important.

A positive input torque on the cam-shaft winds-up (twists) the cam-shaft. A negative torque winds-down (untwists) the cam-shaft. When the rate-of-change of torque is rapid, the winding and unwinding of the cam-shaft is also rapid.

When the Torque changes from a positive to a negative value - at the crossover - backlash is traversed. The speed of the drive-motor may increase rapidly as the torque is released from it and then, after the Backlash has been traversed, becomes driven by the load. If the speed of the motor does increase, then the motion-law is also distorted, and the Backlash impact becomes larger. The maximum deceleration increases when the driving-shaft momentarily increases its speed.

Note on Input Torque

 

Power

Constant Power

Power - constant Torque and constant Angular Velocity

Power - constant Force and constant Linear-Velocity

Variable Power

Of course, Torque and Angular Velocity at the Follower continuously change throughout the motion. Thus, the Power at the output shaft also changes continuously.

Use the suffix to indicate an instant in the motion, then the Instantaneous Power, when calculated at the output is:

Instantaneous Power - varying Torque and Angular Velocity

Instantaneous Power - varying Force and Linear-Velocity

Total Load Torque or Load Force are found from values of inertia, mass, and acceleration.

However, the:

Acceleration continually changes throughout the motion - of course.

Load Inertia and Mass, referred to the driven-shaft, can be constant (e.g. Dial-Plate) or can continually change (e.g. Toggle mechanism).

In the general case, the Load Inertia and Mass that are reflected to the Cam-Follower varies throughout the motion.

Use the suffix 'i' to indicate any instant in the motion, the instantaneous Load Torque and Load Force are:

Load Torque with changing Load Inertia and Angular Acceleration.

Load Force with changing Load Mass and Linear Acceleration

Also, the instantaneous Load Power is:

Load Power with changing Load Inertia, Angular Acceleration, and Angular Velocity.

Load Power with changing Load Mass, Linear Acceleration, and Linear Velocity.

When reflected Load Inertia is not a function of the motion, the Power-Coefficient is less complex.

The instantaneous Load Power, with constant reflected Load Inertia or Load Mass is:

Load Power with constant Load Inertia, Angular Acceleration, and Angular Velocity.

Load Power with constant Load Mass, Linear Acceleration, and Linear Velocity.

Power Coefficient

Power Coefficient

 

MOTION COEFFICIENTS OF THE TRADITIONAL MOTION-LAWS

Motion-Law Name

Velocity Coefficient

Acceleration Coefficient

Input Torque Coefficient

Power Coefficient

Constant Acceleration Parabolic

2

4

2

8

Simple Harmonic

1.570796 (π/2)

4.934803 (π2/2)

0.785

3.8758

Cycloidal

2

6.283185

1.298

8.1621

Modified Trapezoid

2

4.888124

1.655

8.0894

Polynomial 3-4-5

1.875

5.773503

1.159

6.6925

Polynomial 4-5-6-7

2.1875

7.5132

1.431

10.750

Modified Sine

1.759603

5.527957

0.987

5.4575

SINE-CONSTANT-COSINE ACCELERATION (SCCA) with CONSTANT VELOCITY

Edit the Segment Parameters (in the Segment Editor) of the Sine-Constant-Cosine Acceleration (SCCA) Motion-Law to give many of the popular motion laws for industrial cams.

 

Motion-Law Name

Coefficients

SCCA Parameters (Factors)

Velocity Coefficient

Acceleration Coefficient

a

b

c

Modified-Sine

CV 0%

1.760

5.528

0.25

0

0.75

Modified-Sine
CV 20%

1.528

5.999

0.2

0

0.6

Modified-Sine
CV 33%

1.404

6.616

0.1667

0

0.5

Modified-Sine
CV 50%

1.275

8.0127

0.125

0

0.375

Modified-Sine
CV 66%

1.168

11.009

0.0833

0

0.25

Cycloidal
CV 50%

1.333

8.378

0.25

0

0.25

Trapezoidal Velocity CV 33%

1.5

4.5

0

0.6667

0

3-HARMONIC MOTION-LAWS

Edit the Segment Parameters (in the Segment Editor) of the Triple Harmonic Motion-Law to give alternatives to some of the popular motion-laws.

Motion-Law Name

 

Coefficients

Harmonic

Velocity Coefficient

Acceleration Coefficient

1st

2nd

3rd

3-Harmonic
Modified Trapezoidal

2.0

5.16

5.96

0

0.9696

3-Harmonic
Modified Sine

1.72

6.07

5.1968

1.7690

0.6057

3-Harmonic
Zero-Jerk at Crossover

2.0

9.42

0


MOTION-LAWS COMPARED - for Initial Selection

We can give ratings to the common Traditional Motion-Laws. The ratings can help you select a law when you start a motion and machine design. The ratings range from 1 (relatively bad) to 5 (excellent). The ratings apply to Dwell-Rise Dwell type motions.

If we look at the table, it can be seen that, of the laws listed, that the Modified Sine(MS) is the best for general purposes. Its particular merit is that it is very tolerant of a bad input drive and transmission (elasticity, backlash, wear, low inertia). It is frequently the first choice of cam designers and is almost always used by commercial manufacturers of cam-operated indexing mechanisms.

Additionally, you can look at the Motion-Law Coefficients of the common cam motion-laws. These indicate the relative values of their Velocity Coefficient and Acceleration Coefficient.

Cam Law

Peak Acceleration

Output Vibration

Peak Velocity

Impact

Input Torque

Input Vibration

Residual Vibration

Parabolic

5

1

2

1

1

1

1

Simple Harmonic

3

1

4

4

5

2

1

Modified Trapezoid

3

3

2

2

2

3

3

Modified Sinusoid

2

4

3

4

4

4

4

Cycloidal

1

5

2

3

3

4

5

Explanatory Notes

Peak Acceleration

This merit rating applies to the nominal maximum output acceleration during the motion period, calculated by the motion-law equation.

Output Vibration

Output vibration is superimposed on the nominal output acceleration, thereby increasing the nominal peak value. The vibration severity depends on the elasticity and operating speed of the mechanism. The merit rating applies to mechanisms of average rigidity running at fairly high speed.

Peak Velocity

Peak Velocity is the nominal maximum output velocity during the motion period, calculated by the motion-law equation. Its value is also increased by superimposed vibration.

Impact / Backlash

Impact forces occur at the locations of backlash in the mechanism when the changeover from acceleration to deceleration occurs. The severity of the impact depends on how gradually the changeover takes place. That is, how low the jerk is at point of impact. Strictly speaking, it is the changeover from positive to negative force or torque that matters, but in most high speed systems, that almost coincides with the acceleration changeover.

Input Torque

The nominal input torque of a mechanism varies throughout the motion period and is a function of the output load profile, and the velocity pattern. The peak acceleration and the peak velocity do not coincide and neither coincides with the peak input torque. Motion-Laws with good, that is low, acceleration do not necessarily have good input torque.

Input Vibration

The elasticity and backlash of the input transmission can cause serious over-run and input-vibration. This is when the sudden reversal of the input torque when the load crosses over from acceleration to deceleration - or load - causes the cam to jump forwards before it can transmit a decelerating force to the output. The more gradual that the nominal input torque changes sign, the less severe is the overrun and its consequences.

Residual Vibration

Residual Vibration takes place in the dwell period immediately following the motion period in high speed or elastic systems. Its amplitude depends on the vibration generated during the motion period, and the degree of damping present in the output transmission. It is very difficult to add sufficient damping to high speed mechanisms to eliminate residual vibration, so the choice of a motion-law is vital in some cases.

Motion Laws Compared - another table.

This table includes 'Period Ratio' as a parameter with which you can select a Motion-Law. It is from an ESDU* item.

* Engineering Science Data Unit, published in the UK.

GDI-Rating-chart