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Use Motion-Law Coefficients DE: Kennwert to compare motions that you design with Traditional Motion-Laws.
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Velocity Coefficient |
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Acceleration Coefficient |
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Jerk Coefficient |
The Motion-Law Coefficients are the maximum motion-values for the motion-derivative when the motion has a:
•Motion Period,
AND
•Output Displacement,
You can use the Motion-Law Coefficients to calculate the actual maximum velocity, acceleration, and jerk if you know the Actual Displacement ( ) and the Actual Period ( ) of the Motion:
Actual Maximum Velocity = |
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Actual Maximum Acceleration = |
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Actual Maximum Jerk = |
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Output Torque Coefficient - E.g. the torque rotating the swinging arm of a Follower |
Output Torque Coefficient considers the dynamic-response of an inertial load. It is the ratio between the maximum acceleration of the dynamic-response and the maximum acceleration of the command. |
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Input Torque Coefficient - E.g. the torque needed by Motor to drive the Cam-Shaft |
Also (e.g. Sankyo, Heinz): of the motion-law that you apply to the segment. |
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The maximum torque is important. The rate-of-change of torque at crossover from acceleration to deceleration is more important. A positive input torque on the cam-shaft winds-up (twists) the cam-shaft. A negative torque winds-down (untwists) the cam-shaft. When the rate-of-change of torque is rapid, the winding and unwinding of the cam-shaft is also rapid. When the Torque changes from a positive to a negative value - at the crossover - backlash is traversed. The speed of the drive-motor may increase rapidly as the torque is released from it and then, after the Backlash has been traversed, becomes driven by the load. If the speed of the motor does increase, then the motion-law is also distorted, and the Backlash impact becomes larger. The maximum deceleration increases when the driving-shaft momentarily increases its speed. |
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Power - constant Torque and constant Angular Velocity |
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Power - constant Force and constant Linear-Velocity |
Of course, Torque and Angular Velocity at the Follower continuously change throughout the motion. Thus, the Power at the output shaft also changes continuously.
Use the suffix to indicate an instant in the motion, then the Instantaneous Power, when calculated at the output is:
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Instantaneous Power - varying Torque and Angular Velocity |
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Instantaneous Power - varying Force and Linear-Velocity |
Total Load Torque or Load Force are found from values of inertia, mass, and acceleration.
However, the:
•Acceleration continually changes throughout the motion - of course.
•Load Inertia and Mass, referred to the driven-shaft, can be constant (e.g. Dial-Plate) or can continually change (e.g. Toggle mechanism).
In the general case, the Load Inertia and Mass that are reflected to the Follower varies throughout the motion.
Use the suffix 'i' to indicate any instant in the motion, the instantaneous Load Torque and Load Force are:
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Load Torque with changing Load Inertia and Angular Acceleration. |
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Load Force with changing Load Mass and Linear Acceleration |
Also, the instantaneous Load Power is:
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Load Power with changing Load Inertia, Angular Acceleration, and Angular Velocity. |
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Load Power with changing Load Mass, Linear Acceleration, and Linear Velocity. |
When reflected Load Inertia is not a function of the motion, the Power-Coefficient is less complex.
The instantaneous Load Power, with constant reflected Load Inertia or Load Mass is:
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Load Power with constant Load Inertia, Angular Acceleration, and Angular Velocity. |
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Load Power with constant Load Mass, Linear Acceleration, and Linear Velocity. |
Power Coefficient |
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Motion-Law Name |
Velocity Coefficient
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Acceleration Coefficient
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Input Torque Coefficient
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Power Coefficient
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Constant Acceleration Parabolic |
2 |
4 |
2 |
8 |
Simple Harmonic |
1.570796 (π/2) |
4.934803 (π2/2) |
0.785 |
3.8758 |
Cycloidal |
2 |
6.283185 |
1.298 |
8.1621 |
Modified Trapezoid |
2 |
4.888124 |
1.655 |
8.0894 |
Polynomial 3-4-5 |
1.875 |
5.773503 |
1.159 |
6.6925 |
Polynomial 4-5-6-7 |
2.1875 |
7.5132 |
1.431 |
10.750 |
Modified Sine |
1.759603 |
5.527957 |
0.987 |
5.4575 |
Edit the Segment Parameters (in the Segment Editor) of the Sine-Constant-Cosine Acceleration (SCCA) Motion-Law to give many of the popular motion laws for industrial cams.
Motion-Law Name |
Coefficients |
SCCA Parameters (Factors) |
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Velocity Coefficient
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Acceleration Coefficient
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a |
b |
c |
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Modified-Sine CV 0% |
1.760 |
5.528 |
0.25 |
0 |
0.75 |
Modified-Sine |
1.528 |
5.999 |
0.2 |
0 |
0.6 |
Modified-Sine |
1.404 |
6.616 |
0.1667 |
0 |
0.5 |
Modified-Sine |
1.275 |
8.0127 |
0.125 |
0 |
0.375 |
Modified-Sine |
1.168 |
11.009 |
0.0833 |
0 |
0.25 |
Cycloidal |
1.333 |
8.378 |
0.25 |
0 |
0.25 |
Trapezoidal Velocity CV 33% |
1.5 |
4.5 |
0 |
0.6667 |
0 |
Edit the Segment Parameters (in the Segment Editor) of the Triple Harmonic Motion-Law to give alternatives to some of the popular motion-laws.
Motion-Law Name
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Coefficients |
Harmonic |
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Velocity Coefficient
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Acceleration Coefficient
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1st |
2nd |
3rd |
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3-Harmonic |
2.0 |
5.16 |
5.96 |
0 |
0.9696 |
3-Harmonic |
1.72 |
6.07 |
5.1968 |
1.7690 |
0.6057 |
3-Harmonic |
2.0 |
9.42 |
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0 |
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We can give ratings to the common Traditional Motion-Laws. The ratings can help you select a law when you start a motion and machine design. The ratings range from 1 (relatively bad) to 5 (excellent). The ratings apply to Dwell-Rise Dwell type motions.
If we look at the table, it can be seen that, of the laws listed, that the Modified Sine(MS) is the best for general purposes. Its particular merit is that it is very tolerant of a bad input drive and transmission (elasticity, backlash, wear, low inertia). It is frequently the first choice of cam designers and is almost always used by commercial manufacturers of cam-operated indexing mechanisms.
Additionally, you can look at the Motion-Law Coefficients of the common cam motion-laws. These indicate the relative values of their Velocity Coefficient and Acceleration Coefficient.
Cam Law |
Peak Acceleration |
Output Vibration |
Peak Velocity |
Impact |
Input Torque |
Input Vibration |
Residual Vibration |
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Parabolic |
5 |
1 |
2 |
1 |
1 |
1 |
1 |
Simple Harmonic |
3 |
1 |
4 |
4 |
5 |
2 |
1 |
Modified Trapezoid |
3 |
3 |
2 |
2 |
2 |
3 |
3 |
Modified Sinusoid |
2 |
4 |
3 |
4 |
4 |
4 |
4 |
Cycloidal |
1 |
5 |
2 |
3 |
3 |
4 |
5 |
Peak Acceleration This merit rating applies to the nominal maximum output acceleration during the motion period, calculated by the motion-law equation. |
Output Vibration Output vibration is superimposed on the nominal output acceleration, thereby increasing the nominal peak value. The vibration severity depends on the elasticity and operating speed of the mechanism. The merit rating applies to mechanisms of average rigidity running at fairly high speed. |
Peak Velocity Peak Velocity is the nominal maximum output velocity during the motion period, calculated by the motion-law equation. Its value is also increased by superimposed vibration. |
Impact / Backlash Impact forces occur at the locations of backlash in the mechanism when the changeover from acceleration to deceleration occurs. The severity of the impact depends on how gradually the changeover takes place. That is, how low the jerk is at point of impact. Strictly speaking, it is the changeover from positive to negative force or torque that matters, but in most high speed systems, that almost coincides with the acceleration changeover. |
Input Torque The nominal input torque of a mechanism varies throughout the motion period and is a function of the output load profile, and the velocity pattern. The peak acceleration and the peak velocity do not coincide and neither coincides with the peak input torque. Motion-Laws with good, that is low, acceleration do not necessarily have good input torque. |
Input Vibration The elasticity and backlash of the input transmission can cause serious over-run and input-vibration. This is when the sudden reversal of the input torque when the load crosses over from acceleration to deceleration - or load - causes the cam to jump forwards before it can transmit a decelerating force to the output. The more gradual that the nominal input torque changes sign, the less severe is the overrun and its consequences. |
Residual Vibration Residual Vibration takes place in the dwell period immediately following the motion period in high speed or elastic systems. Its amplitude depends on the vibration generated during the motion period, and the degree of damping present in the output transmission. It is very difficult to add sufficient damping to high speed mechanisms to eliminate residual vibration, so the choice of a motion-law is vital in some cases. |
This table includes 'Period Ratio' as a parameter with which you can select a Motion-Law. It is from an ESDU* item.
* Engineering Science Data Unit, published in the UK.