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The functional embodiments of each sub-system in a cam mechanism have relatively few possibilities, which we can classify.
The general shape of the cam is generated by the relative motion of the Cam and Follower, and the shape of the Follower-Profile. Planar: •The cam is a disc, plate, track, groove, conjugate, ramp, slot Spatial: •The cam is cylindrical, barrel, globoidal |
The modes of cam motion are: Rotating: •The cam swings back and forth - the cam oscillates •The cam rotates continuously •The cam moves progressively (rare) Translating: •The cam slides back and forth - the cam reciprocates •The cam moves progressively (rare) Stationary: •The cam is a fixed to a frame, and multiple tooling with followers move around the cam. Most common on rotating machinery - such as a bottle labeling, capping, or filling machine. •The cam is a fixed to a frame and a tool with a follower slides along the the cam - e.g. a Slot Cam. |
The shape of the Follower-Profile influences the shape of the cam. Roller shapes •Cylindrical Follower-Roller - commonly used •Barrel Follower-Roller (Crowned Followers) - commonly used •Logarithmic Follower-Roller - the actual logarithmic function is the intellectual property of each manufacturer. •Taper Follower-Rollers - occasionally used with barrel, globoidal cams Other shapes •Flat-faced Follower - not as common as cylindrical •Knife-edged Follower - not a practical shape, but here for completeness •Other general shapes. |
The modes of Follower motion are: Rotating Followers: a lever: •Swing back and forth: an oscillating follower •Progressive motion, they index, in one direction Translating Followers: a slider: •Sliding back and forth: a reciprocating follower Stationary Followers: •A Stationary Follower moves the Cam. Not as common. Molding machines, wedge type cams. |
The constraint between the Cam-Profile and the Follower-Profile is: Force Closed: The constraint is an external force •Gravity, Spring, Air-Cylinder, ... Form Closed (also called Body Closed): The constraint is internal force : •Groove (Track), Rib, Slot, within which you constrain the Follower-Profile. •Conjugate Cams: these systems require manufacturing and production accuracy for two (or more) Follower-Profiles to be in contact with two or more Cam-Profiles. |
Non-progressive: The follower returns to the same position after each cycle by reversing its direction of motion at some point in the cycle. Progressive: (also called indexing motion, Indexing Cams The follower moves progressively to a new position at the end of each cycle. In most cases the follower is replaced by another follower at the end of a motion cycle. Equally spaced followers return to their original positions after a number of motion-cycle. Most indexing systems use several roller followers equally spaced around a follower wheel or 'turret'. |