Step 14.5: Planetary Gear-Trains

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Step 14.5: Planetary Gear-Trains

B: ORBITING GEARS

Planetary Gear-Trains

A Planetary Gear Train.

One or more gears (Planets) are held in a Carrier.

The Planet gears rotate about their own axes and also rotate about the central axis of the Sun and Annulus Gears.


Note: The Rule: you cannot use the same Line as the Line-of-Centers for more than one Gear-Pair.

Planetary Gear Design Arrangements

GST-T14-B2-A

The typical arrangement is shown to the left. It consists of a:

Sun (S) Gear with External Teeth

Annulus (A) Gear with Internal Teeth, with the same center as the Sun Gear

Planet (P) Gears that engage with the Sun and Ring Gear

Carrier (C) in which the Planet Pinions are supported.

Note: The Annulus is also called the Ring.

The Gear Ratios are a function of the gear - A, S or C - you lock. See YouTube video here: http://youtu.be/hXTzO1UXnLs

There are also possibilities where all three members (A, S or C) rotate. They are called Differential Gears (to be updated for MD16)

Example of Planetary Gear Box

Planetary Gears
Schematic of Variation 3

Simple Planetary Gear-Trains

There are six drive variations when there is one stationary gear .

The three Variations that we describe for you are

Variation 1: The Carrier (C) is the Input; the Sun (S) is Stationary; the Output is (A).
Gear Ratio = (ω(1 +1/ω) input turns : 1 output turn)

Variation 2: The Sun (S), is the Input; the Carrier is Stationary (C); the Output is (A).
Gear Ratio = (-ω input turns : 1 output turn)

Variation 3: The Sun (S), is the Input; the Annulus (A) is Stationary; the Output is (C).
Gear Ratio = (1+ω input turns : 1 output turn)

Other Variations

Variation 4: The Carrier (C), is the Input; the Annulus (A) is Stationary; the Output is (S).
Gear Ratio = (1/(1+ω) input turns : 1 output turn)

Variation 5: The Annulus (A), is the Input; the Carrier (C) is Stationary; the Output is (S).
Gear Ratio = (-1/ω input turns : 1 output turn)

Variation 6: The Annulus (A); is the Input: the Sun is Stationary (S); the Output is (C).
Gear Ratio = ((1+ω)/ω input turns : 1 output turn)

ω = Number of Sun-Teeth / Number of Annulus-Teeth

VARIATION 1: Driving Carrier (C) ; Driven Annulus (A) ; Stationary Sun (S)

Planetary Gears - Variation 1

This is a video of Variation 1

Prepare Gear-Pair 1

GST-14-B-201

STEP 1: Add Line to the Base-Part

1.Edit a kinematically-defined Part (usually the Base-Part) with the Part-Editor.

2.Add a LineRed-14-1b ; Add Constraints and Dimensions, as needed.

3.Close the Part-Editor

Dimension to Line for Gear-Centers

Dimension to Line for Gear-Centers

STEP 2: Add a rotating-Part that is kinematically-defined  

1.Add a PartRed-14-2

2.Join the start-Point of LineRed-14-3 in PartRed-14-2 to the start-Point of LineRed-14-1b with a Pin-JointRed-14-4

3.Kinematic FB toolbar > Add Motion-Dimension FB

Click Pin-JointRed-14-4

Click LineRed-14-1b

Click LineRed-14-3

4.Click OK-tiny-13-17 in the Command-Manager

5.Add a Linear-Motion FB and connect a wire to the Motion-Dimension FB

Model is prepared for Epicyclic Gears

Model is prepared for Epicyclic Gears

rotating-Part(6) that is NOT kinematically-defined

rotating-Part(6) that is NOT kinematically-defined

STEP 3: Add a Line to the rotating-Part

1.Edit the rotating-Part that is kinematically-defined.

2.Geometry toolbar > Add Line

It is important that you merge the start-Point of the LineRed-14-5 with the end-PointRed-14-9 of the CAD-LineRed-14-3.

To merge the start-Point with the end-Point at Red-14-9 :

3.Drag from the end-PointRed-14-9 of CAD-LineRed-14-3 to add the new LineRed-14-5  

Note 1: Make the length of LineRed-14-5 approximately equal to the length of the CAD-LineRed-14-3.

Note 2: Drag towards the start-Point of the CAD-Line

4.Geometry toolbar > Add Dimension

5.Click to add a dimension to the new LineRed-14-5. The actual dimension is not important.

Exit the Part-Editor

STEP 3: Add a Part to the end of the rotating-Part

1.Kinematic elements toolbar > Add Part

2.Drag from the end-Point of the CAD-LineRed-14-3 in the rotating-PartRed-14-2 to add the new PartRed-14-6

The new PartRed-14-6 has a Pin-JointRed-14-7 that joins it with PartRed-14-2

Add Gear-Pair 1

Epicyclick Gear-Pair ; Z1=60 ; Z2=20

Epicyclick Gear-Pair ; Z1=60 ; Z2=20

See Add a Gear-Pair with an Orbiting center

1.Number-of-Teeth, Z1 = 60 1s

2.Number-of-Teeth, Z2 =20 2s

3.External Mesh

The Length of the Line-of-Centers should be 40mm

Length of Line-of-Centers with External Mesh

Prepare Gear-Pair 2

Planetary-Prepare

Planetary-Prepare

STEP 1: Add a Part to the end of the Line  

1.Kinematic elements toolbar > Add Part

2.Drag from the end-Point of the LineRed-14-5 to add the new PartRed-14-8

The new PartRed-14-8 has a Pin-JointRed-14-9 that joins it with PartRed-14-2

Add Gear-Pair 2

Gear-Pair 1 and 2

Gear-Pair 1 and 2

STEP 1: Add Gear-Pair 2

1.Machine elements toolbar > Add Gear-Pair

Click CAD-Line along the center of PartRed-14-6

Click CAD-Line along the center of PartRed-14-8

Click LineRed-14-5 in PartRed-14-2

Click Dimension of LineRed-14-5

Click OK-tiny-13-17 in the Command-Manager

Gear-Pair 1 [1,2] and Gear-Parr 2 [3,4]

Gear-Pair 1 [1,2] and Gear-Parr 2 [3,4]

STEP 2: Edit Gear-Pair 2

1.Number-of-Teeth, Z1 = 20 3s

2.Number-of-Teeth, Z2 =100 4s

3.Internal Mesh

The length of the Line-of-Centers should be 40mm

The Length of Line-of-Centers with Internal Mesh

GST-14-B-209

STEP 3: Make the Line-of-Center of Gear-Pair 2 collinear with Line-of-Center of Gear-Pair 1

1.Edit PartRed-14-2

Note: the length of the CAD-LineRed-14-3 is equal to the length of the LineRed-14-5.

2.Constraints toolbar > Add Horizontal to LineRed-14-5

3.Exit the Part-Editor

GST-14-B-210

RESULT

Planetary Gears of Variation 1


VARIATION 2: Driving Sun (C) ; Driven Planet (S) and Annulus (A), Stationary Carrier.

Planetary Gears - Variation 2

This is a video of Variation 2

Prepare Gear-Pair 1

GST-14-B-211

Prepare the model for a Simple Gear-Pair

1.A LineRed-14-2 in a PartRed-14-1b that is kinematically-defined (usually the Base-Part) - the Line-of-Centers

LineRed-14-2 has a dimension to control its length - add the dimension in Part-Editor

2.A LineRed-14-4 in a rotating-PartRed-14-3 that is Kinematic-defined.

3.A Pin-Joint joins the start-Point of LineRed-14-2 to the start-Point of LineRed-14-4

4.A Line in a rotating-PartRed-14-5 that is NOT kinematically-defined.

5.A Pin-Joint joins the end-Point of LineRed-14-2 to the start-Point of LineRed-14-6

Add Gear-Pair 1

Simple Gear-Pair

Simple Gear-Pair

STEP 1: Do Add Gear

1.Machine elements toolbar > Add Gear-Pair

Click LineRed-14-4

Click LineRed-14-6

Click LineRed-14-2

Click the dimension that controls the length of LineRed-14-2

2.Click OK-tiny-13-17 in the Command-Manager.

Gear 1=60T ; Gear 2= 20T

Gear 1=60T ; Gear 2= 20T

STEP 2: Edit Gear-Pair 2

1.Number-of-Teeth, Z1 = 60 1s

2.Number-of-Teeth, Z2 =20 2s

3.External Mesh

The length of the Line-of-Centers should be 40mm

The Length of Line-of-Centers with Internal Mesh

Prepare Gear-Pair 2

Line with Dimension  Merge start-Point with end-Point

Line with Dimension
Merge start-Point with end-Point

STEP 1: Add a Line to the end of the Line-of-Centers in Gear-Pair 1

1.Edit PartRed-14-1b

2.Geometry toolbar > Add Line

Drag from the end-Point of LineRed-14-2 to add new LineRed-14-7

The start-Point of LineRed-14-7 must Merge with the end-Point of LineRed-14-2

3.Geometry toolbar > Add Dimension

Add a dimensionRed-14-8 to LineRed-14-7  

4.Exit the Part-Editor

Part for Gear2 in Gear-Pair 2

Part for Gear2 in Gear-Pair 2

STEP 2: Add a Part for Gear-2 in the Gear-Pair 2  

1.Kinematic elements toolbar > Add Part

2.Drag from the end-Point of LineRed-14-7 to add the new PartRed-14-10a

The Pin-Joint joints the start-Point of CAD-LineRed-14-10a to the end-Point of LineRed-14-7

Add Gear-Pair 2

Gear-Pair 1 and 2

Gear-Pair 1 and 2

STEP 1: Add Gear-Pair 2

1.Machine elements toolbar > Add Gear-Pair

Click CAD-LineRed-14-6 along the center of PartRed-14-5

Click CAD-LineRed-14-10a along the center of PartRed-14-10a

Click LineRed-14-7 in PartRed-14-5

Click Dimension of LineRed-14-7

2.Click OK-tiny-13-17 in the Command-Manager

GST-14-B-217

STEP 2: Edit Gear-Pair 2

1.Number-of-Teeth, Z1 = 20 3s

2.Number-of-Teeth, Z2 =100 4s

3.Internal Mesh

The length of the Line-of-Centers should be 40mm

The Length of Line-of-Centers with Internal Mesh

GST-14-B-218

STEP 3: Make the Line-of-Center of Gear-Pair 1 collinear with Line-of-Center of Gear-Pair 2

1.Edit PartRed-14-1

Note that the length of the Lines are equal.

2.Constraints toolbar > Add Horizontal to LineRed-14-7

3.Exit the Part-Editor

GST-14-B-210

RESULT

Planetary Gears of Variation 2


VARIATION 3: Driving Sun (S) ; Stationary Annulus (A) ; Driven Carrier (C);

Planetary Gears - Variation 3

This is a video of Variation 3

Prepare Gear-Pair 1

GST-14-B-201

STEP 1: Add Line to the Base-Part

1.Edit a Part that is kinematically-defined Part (usually the Base-Part) with the Part-Editor.

2.Add a LineRed-14-1b ; Add Constraints and Dimensions, as needed.

3.Close the Part-Editor

Dimension to Line for Gear-Centers

Dimension to Line for Gear-Centers

STEP 2: Add a rotating-Part that is kinematically-defined  

1.Add a PartRed-14-2

2.Join the start-Point of LineRed-14-3 in PartRed-14-2 to the start-Point of LineRed-14-1b with a Pin-JointRed-14-4

3.Kinematic FB toolbar > Add Motion-Dimension FB

Click Pin-JointRed-14-4

Click LineRed-14-1b

Click LineRed-14-3

4.Click OK-tiny-13-17 in the Command-Manager

5.Add a Linear-Motion FB and connect a wire to the Motion-Dimension FB

Model is prepared for Epicyclic Gears

Model is prepared for Epicyclic Gears

rotating-Part(6) that is NOT kinematically-defined

rotating-Part(6) that is NOT kinematically-defined

STEP 3: Add a Line to the rotating-Part

1.Edit the rotating-Part that is kinematically-defined.

2.Geometry toolbar > Add Line

It is important that you merge the start-Point of the LineRed-14-5 with the end-PointRed-14-9 of the CAD-LineRed-14-3.

To merge the start-Point with the end-Point at Red-14-9 :

3.Drag from the end-PointRed-14-9 of CAD-LineRed-14-3 to add the new LineRed-14-5  

Note 1: Make the length of LineRed-14-5 approximately equal to the length of the CAD-LineRed-14-3.

Note 2: Drag towards the start-Point of the CAD-Line

4.Geometry toolbar > Add Dimension

5.Click to add a dimension to the new LineRed-14-5. The actual dimension is not important.

Exit the Part-Editor

STEP 4: Add a Part to the end of the rotating-Part

1.Kinematic elements toolbar > Add Part

2.Drag from the end-Point of the CAD-LineRed-14-3 in the rotating-PartRed-14-2 to add the new PartRed-14-6

The new PartRed-14-6 has a Pin-JointRed-14-7 that joins it with PartRed-14-2

Add Gear-Pair 1

Epicyclick Gear-Pair ; Z1=100 ; Z2=20,  INTERNAL MESH

Epicyclick Gear-Pair ; Z1=100 ; Z2=20,
INTERNAL MESH

See Add a Gear-Pair with an Orbiting center

1.Number-of-Teeth, Z1 = 100 1s

2.Number-of-Teeth, Z2 =20 2s

3.Internal Mesh

The Length of the Line-of-Centers should be 40mm

Length of Line-of-Centers with Internal Mesh

Prepare Gear-Pair 2

Prepare for Gear-Pair 2

Prepare for Gear-Pair 2

STEP 1: Add a Part to the end of the Line  

1.Kinematic elements toolbar > Add Part

2.Drag from the end-Point of the LineRed-14-5 to add the new PartRed-14-8

The Pin-JointRed-14-9 joins PartRed-14-8 to the LineRed-14-5 that is in PartRed-14-2

Add Gear-Pair 2

Gear-Pair 1 and 2

Gear-Pair 1 and 2

STEP 1: Add Gear-Pair 2

1.Machine elements toolbar > Add Gear-Pair

Click CAD-Line along the center of PartRed-14-6

Click CAD-Line along the center of PartRed-14-8

Click LineRed-14-5 in PartRed-14-2

Click Dimension of LineRed-14-5

Click OK-tiny-13-17 in the Command-Manager

Gear-Pair 1 [1,2] and Gear-Parr 2 [3,4]

Gear-Pair 1 [1,2] and Gear-Parr 2 [3,4]

STEP 2: Edit Gear-Pair 2

1.Number-of-Teeth, Z1 = 20 3s

2.Number-of-Teeth, Z2 =60 4s

3.External Mesh

The length of the Line-of-Centers should be 40mm

The Length of Line-of-Centers with Internal Mesh

GST-14-B-209

STEP 3: Make the Line-of-Center of Gear-Pair 2 collinear with Line-of-Center of Gear-Pair 1

1.Edit PartRed-14-2

Note: the length of the CAD-LineRed-14-3 is equal to the length of the LineRed-14-5.

2.Constraints toolbar > Add Horizontal to LineRed-14-5

3.Exit the Part-Editor

GST-14-B-210

RESULT

Planetary Gears of Variation 3