Cam Mechanical System

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Cam Mechanical System

Cam-Terminology:

Terms :

Definitions

Cam (or Cam-Part) :

The Part that supports the Cam-Profile shape. Its motion is the input to the Cam system.

Cam-Shaft :

The most common Cam-Part. It is rotating-Part (a shaft), to which you add the 2D-Cam (or 3D-Cam) as a Cam-Profile. A Cam-Shaft usually rotates with a constant angular-velocity.

Cam-Profile :

The curved surface of a 2D-Cam (or 3D-Cam) that imparts a motion to a Follower by point or line contact with the surface of a Follower-Profile.

Cam-Track :

A groove that is cut into a Cam-Blank with an Outer and an Inner Cam-Profile.

Follower (or Follower-Part) :

The Part that supports the Follower-Profile. Its motion is the output from the cam system.

Follower-Profile :

The surface of a machine component that is rigidly connected to the Follower-Part. The surface that is in continuous contact with the Cam-Profile.

Follower-Roller :

A common Follower-Profile that is cylindrical or barrel-shaped, and rigidly connected to the Follower-Part.

Flat-faced Follower : 

A Follower-Profile that is a flat surface that is rigidly connected to the Follower-Part.

Translating Follower :

A Follower-Part that moves along a straight axis.

Reciprocating :

A sliding-Part that has a motion that is non-progressive.

Rotating Follower :

A Follower-Part that rotates about a fixed axis with a progressive or non-progressive motion.

Oscillating :

A rotating-Part that has a motion that is non-progressive.

Progressive Motion :

A motion that moves the Follower-Part generally in one direction.

Non-Progressive Motion :

A motion that returns the Follower-Part to its original position after each machine cycle.

Indexing :

A progressive, usually rotating motion.

Indexer :

A device whose input is a constant-speed Cam-Shaft and output is a rotating shaft with a progressive motion. After the cam-shaft rotates fully a number of times, the output shaft rotates by 360º.

Cam-Blank :

The material that you need before you cut the shape of the Cam-Profile.

Introduction to the Cam Mechanical System.

GDI-WhatCamSystem

The Cam Mechanical System has a:

Simple Input-Motion

Usually, the Cam-Part has a simple motion. It is said to be the input-motion.

Complex Output-Motion

Usually, the Follower-Part has a more complex motion.  It is said to be the output-motion.

Input-Transmission

The mechanical components from the motor (power source) to the Cam-Part are said to be the input-transmission.

Output-Transmission

The mechanical components from the Follower-Part to the payload are said to be the output-transmission.

Follower-Profile

The element, connected to the Follower, that is in direct and continuous contact with the Cam-Profile. It is usually a Follower-Roller, and occasionally a Flat-faced Follower. Other more general shapes are possible.


Payload : Other names for Payload are Load, Tooling, and End-Effector.

The design and selection of the mechanical components for the input-transmission and the output-transmission significantly affect the overall performance of the cam-system. The mechanical components are usually conventional machine-elements, such as shafts, gears, couplings, sliders, and linkages. They are usually connected together in series.

You cannot design a cam in isolation of the other components in the mechanical system.

The characteristics of the mechanical components that most significantly affect the performance of the Cam-System are the mass moment of inertia (or mass for linear systems), rigidity (or stiffness for linear systems), and backlash in the input-transmission and output-transmission.

The motion you design for the payload is equally important. A poor motion will needlessly incite vibrations in any mechanical system. A good motion will give you a machine that lasts longer, jams less frequently, and has the same capital cost as a machine with poor motion-design.

Motion-Design for a single axis is fairly straightforward. Motion-Design for multi-axis machines, with many interacting mechanisms and complex material-to-machine interactions, requires experience, skill and a good understanding of the motion-design requirements as a whole.

Cam Mechanism : from the 'Power-Source' to the 'Payload'

POWER FLOW

DESIGN FLOW

Power Source, or Drive

The Power Source for the cam system. It is frequently an electric motor, a servomotor.

See Torque, Overrun and Power

Input-Transmission

The mechanical components between the Power-Source and the Cam.

For example: shafts, couplings, gearbox, levers, ...

See Transmission Design Considerations


Cam

The part with the input-motion. It usually rotates continuously - a Cam-Shaft.

See Cam Types

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Efficient transfer of motion and power from Cam to the Follower, via the Cam-Profile.

The action must be efficient and have a long life. You must consider: materials, metallurgy, lubrication, heat treatment, wear, rolling contact fatigue, backlash, ...

See Efficient 'Action' from Cam to Follower

Follower-Part

The part with the output-motion.

The Follower supports the Follower-Profile, which is the shape that in continuous contact with the Cam-Profile.

The motion of the Follower is a function of the motion of the Cam and the shape of the Cam-Profile

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Output-Transmission

The mechanical elements between the follower and the tool.

For example: ball-screws, conveyors, rack/pinions, slides, belts/pulleys/chains/sprockets, ...

See Transmission Design Considerations

See Dynamic Response: Period-Ratio, Damping and Backlash

See Torque, Overrun, Power

Payload

The Payload is the element to which the conventional tooling is rigidly attached.

The Tooling is anything that comes into contact with or does work on the work-piece, product, packaging, or package.

Payload, Tooling, and End-Effector are have nominally the same meaning.

See Payload Types