☑Enable Magnetic-Joint check-box

The circular Profile is in continuous contact with the irregular Profile or Point-Cloud.

❑Disable Magnetic-Joint check-box.

The circular Profile moves to the Base-Value (Linear or Angular position) as specified by the Motion-Dimension FB that was in continuous contact with the irregular Profile.

Outside

The image shows the circular Profile in contact with the out-side of the irregular Profile.

Inside

The image shows the circular Profile in contact with the in-side of the irregular Profile.

Note:

The Magnetic-Joint INSIDE option does not operate as successfully as the Outside

Optionally, edit the effective radius of the Circular Profile.

❑Not Overriding Circle Radius (default)

☑Modify Circle Radius

Enable the check-box if you want the Circular Profile to overlap the Irregular Profile.

For example:

Radius = 0mm

When the Radius is 0mm, the center of the Circular Profile moves along the Irregular Profile as normal.

Radius = 3mm

When the Radius is 3mm (for example), the center of the Circular Profile is 3mm inside the Irregular Profile.

This is useful if you use a CMM machine with a probe diameter that is different to the Cam-Roller, and the CMM software does not have Probe Compensation.

When the CMM data does not compensate for the Probe Diameter, you would enable Modify Cycle Radius to recreate the contact between the irregular-Profile and the Cam-Roller.

Offset Profile Radius = Radius of Actual Cam-Roller – Radius of CMM Probe

R = Rcf – Rp

Rcf = Cam-Roller Radius;

Rp = CMM Probe Radius.

When you add a Magnetic-Joint, the Circular Profile uses numerical techniques to find a contact with the Irregular Profile.

To humans, it is easy to see the contact that you want. But mathematically, even when the Irregular-Profile is a simple shape, there are usually a minimum of 4 solutions - see image to the left. MechDesigner may find the solution you want, or a solution you do not want, or even fail to find a solution at all.

BEFORE YOU ADD THE MAGNETIC-JOINT - it is best to edit the Base-Value parameter in the Motion-Dimension FB, to put the Circular Profile within 0.5 x Radius of Circular-Profile.

To Edit the starting position of the Circular-Profile

The factors in Advanced help us to find for you the solution you want.

Reset Range Factor (default = 2)

This factor limits the range of values within which to search for a solution for the Motion-Dimension, when the model is at the Home position (MMA = 0).

A Reset Range Factor  = 1 is equal to the 1 × Radius of the Circular Profile.

The smaller Reset Range Factor, the nearer you should edit the Base-Value to put the Circular Profile to the Irregular-Profile before you add the Magnetic-Joint.

Running Range Factor (Default = 1)

MechDesigner must find a solution for contact between the Circular and Irregular-Profiles of the Magnetic-Joint contact at all steps in the machine-cycle. There are frequently at least 4 solutions - see image, left and top.

However, the solution at any step in the machine-cycle should not be hugely different from the previous solution.

Use the Running Range Factor to limit the range of Motion-Dimension values within which to search for a solution from the previous solution, at each step of the solution cycle.

Running Range Factor = 1 is equivalent to 1 × Radius of Circular-Profile that is contact with the Irregular-Profile.

Reduce the Running Range Factor if the Circular-Profile does not remain in contact with the Irregular-Profile, as you cycle the model.